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• Hetronic Programming Manual Guide

Hetronic disclaims liability for any claims or damages, whether warranty, property THE MANUAL damage, personal injury or death arising out of the use Before operation of the crane/machine and remote of unauthorized replacement parts. Control system, read your manuals carefully and completely. This manual describes the basic functionality of the HC500 Heater Controller using a CPU-unit (CU) with firmware v1.15 or newer. R The HC500 is a multi channel power controller to setup the heat level of resistors (infrared heaters, infrared lamps, cartridge heaters.) while switching full sinusoid waves of the ac power voltage.

Model eC3200

TelesCopiC Crane

owners’ Manual

installation • assembly drawings • parts

EC3200

42818

Subject to Change without Notification. © 2012 Stellar Industries, Inc.

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438 800-321-3741 Fax: 641-923-2811

www.stellarindustries.com

EC3200 Manual Revisions

Date of Revision

Section Revised

Description of Revision

Table of Contents i

Table of Contents

Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Capacity Chart - Decal PN 42817. . . . . . . . . . . . . . . . . . 2

Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Flatbed Body Reinforcement . . . . . . . . . . . . . . . . . . . . . . 5

EC3200 Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 5

EC3200 Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . 6

Hydraulic Kit - PN 42799. . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Control Kit - PN 42804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

EC3200 Wiring Diagram (Two Battery) . . . . . . . . . . . . . . 9

EC3200 Wiring Diagram (One Battery) . . . . . . . . . . . . . 10

Valve Bank Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Stability Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . 13

Decal Kit Placement - PN 42816 . . . . . . . . . . . . . . . . . . 14

Chapter 3 - Assembly Drawings. . . . . . . . . . . . . . . . . . . . . 15

Base Assembly - PN 42525 . . . . . . . . . . . . . . . . . . . . . . . 15

Base Assembly (Narrow Version) - PN 44613. . . . . . . . . 16

Mast Assembly - PN 42787 . . . . . . . . . . . . . . . . . . . . . . . 17

Main Boom Assembly - PN 42512. . . . . . . . . . . . . . . . . . 18

Extension Boom Assembly - PN 42520 . . . . . . . . . . . . . . 19

Cable & Hook Assembly - PN 42781 . . . . . . . . . . . . . . . 20

Radio Transmitter Assembly . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 4 - Replacement Parts . . . . . . . . . . . . . . . . . . . . . 23

Find a Dealer Near You:

http://www.stellarindustries.com/pages/dist/distsearch.htm

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741

Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information	service@stellarindustries.com
Order Parts	parts@stellarindustries.com
Warranty Information	warranty@stellarindustries.com

ii EC3200 Owner’s Manual

This page intentionally left blank.

Specifications 1

Chapter 1 - Specifications

Model EC3200 Crane
SPECIFICATION SHEET
Crane Rating:	11,500 ft-lb (1.59 TM)
Standard Boom Length:	7’ (2.13 m) from CL of Crane
Boom Extension:	1st stage: Hydraulic 48' (121.9 cm)
2nd stage: Manual 48' (121.9 cm)
Maximum Horizontal Reach:	15’ (4.57 m) from CL of Crane
Maximum Vertical Lift:	16’ 2” (4.93 m)
(from crane base)
Boom Elevation:	-5 to +80 degrees
Stowed Height:	24” (61.0 cm)
(crane only)
Mounting Space Required:	18” x 15” (45.7 x 38.1 cm)
Approximate Crane Weight:	730 lbs (331 kg)
Controls:	Radio control standard for all functions.
Winch Specifications
Rope Length:	65 ft (19.8 m)
Rope Diameter:	7/32' (.56 cm)
Line pull speed:	15 ft/min (4.6 m/min)
Max. single part line:	1600 lbs (725 kg)
Max. double part line:	3200 lbs (1450 kg)
Rotation:	410 degree power
(worm gear)
Lifting Capacities:	1625 lbs @ 7’ (737 kg @ 2.1 m)
905 lbs @ 11’ (410 kg @ 3.35 m)
640 lbs @ 15’ (290 kg @ 4.6 m)
Power Supply Required:	12 volt power unit
(2.0 gpm @ 2600 psi)
(7.57 lpm @ 179 bar)

2EC3200 Owner’s Manual

Capacity Chart - Decal PN 42817

*3200 lbs			*3025 lbs		Reach in Feet/Meters
					Capacity in Pounds/Kilograms			16’2”
1450 kg			1372 kg
4.92 M
	*1550 lbs	15’
703 KG
4.57 M
3200 lbs		3200 lbs			1090 lbs
1450 kg		1450 kg		495 kg	12’
2145 lbs
973 kg	3.66 M
	1490 lbs	890 lbs
3200 lbs			404 kg
					675 kg
			3200 lbs	9’
1450 kg
1450 kg	3200 lbs		2.74 M
80º
			75º	1450 kg		1215 lbs
60º	2415 lbs
			550 kg
45º	1095 kg		780 lbs
	6’
1900 lbs		353 kg
	1.83 M
30º	862 kg	1085 lbs
	1710 lbs		492 kg
775 kg		3’
15º
.914 M
1565 lbs	905 lbs	640 lbs
		290 kg
83.69		710 kg	410 kg
		0’
0’	3’		6’	7’	11’	15’
		.914 M					1.83 M	2.13 M	3.35 M	4.57 M

Weight of load handling devices are part of the load lifted and must be deducted from the capacity.

Maximum 1 - part line capacity is 1600lbs (725kg). For greater loads,

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use 2 - part line.

®EC3200

Installation 3

Chapter 2 - Installation

Notice: Read this Page Before Installation of the Crane

General Installation	Installation Notice
This chapter is designed to serve as a	According to Federal Law (49 cfr part 571),
general guide for the installation of a Stellar	each final-stage manufacturer shall
EC3200 Crane on a Stellar Service Body.	complete the vehicle in such a manner that
Each installation is considered unique so	it conforms to the standards in effect on the
certain portions of this chapter may or may	date of manufacture of the incomplete
not apply to your direct application. If a	vehicle, the date of final completion, or a
question should arise during the installation	date between those two dates. This
process, please contact Stellar Customer	requirement shall, however, be superseded
Service at (800) 321 3741.	by any conflicting provisions of a standard
that applies by its terms to vehicles
This crane is designed for use with a Stellar	manufactured in two or more stages.
Service Body installed on a vehicle that
meets the minimum chassis requirements of	Therefore, the installer of Stellar cranes and
the crane. It is the installer’s responsibility to	bodies is considered one of the
assure that the crane is mounted on a	manufacturers of the vehicle. As such a
platform that will support the maximum	manufacturer, the installer is responsible for
crane rating of this crane.	compliance with all applicable federal and
state regulations. They are required to
Notice:	certify that the vehicle is in compliance with
PTO and Pump installation instructions are	the Federal Motor Vehicle Safety Standards
provided by the corresponding	and other regulations issued under the
manufacturers. For more information on	National Traffic and Motor Vehicle Safety
which PTO and Pump fit your application,	Act.
please contact your local Stellar Distributor
or Stellar Customer Service.	Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
	Important: When installing welder units to the service
5 (400-999), for further information, or visit
	bodies, it is highly recommended that a surge
http://www.gpoaccess.gov/nara/index.html
	protector is installed on the chassis batteries to protect
the crane radio receiver, wiring and other electronic	for the full text of Code of Federal
devices from an unexpected electrical spike or surge.	Regulations.
Failure to do so could result in extensive damage to
the service body and crane electrical circuit.

4EC3200 Owner’s Manual

Installation Overview

1.Determine that the mounting location for the EC3200 crane is at least 18” x 15” (45.7 x 38.1 cm).

2.Use the detail on the following page to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

3.Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC3200 weighs approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned at 180 degrees from normal stowed travel position. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.

4.Connect straps or chain from the lifting device to the main boom of the Stellar EC3200.

5.Use four (4) 7⁄8” x 1-3⁄4” #8 bolts and four (4) #8 7⁄8” flat washers.

6.Install a washer on each bolt.

7.Apply Loctite Thread locker #277 to the bolts.

8.Using the lifting device, lower the Stellar EC3200 just above the crane compartment and start the bolts. Have someone assist in leveling the crane.

9.Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be required – recommended thread engagement into crane base is 0.75” – use grade 8, zinc plated cap screws only.

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10.Torque the cap screws to 454 ft-lbs.

11.Remove supporting crane.

12.Hook-up hydraulics and electrical using the schematics provided at the end of this chapter.

Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) 321-3741.

ck

Tru

of

Front

WARNING!

The use of this crane on a body not capable of handling the loads imposed on it may result in serious injury or death.

Installation 5

EC3200 Mounting Detail

Standard
FRONT
3.00
10.00
5.00
7.38
14.75
HOLE MOUNTING DETAIL

FRONT	Narrow
	Base
14.75
7.38
5.00
10.00
HOLE MOUNTING DETAIL

Flatbed Body Reinforcement

If it has been determined that the destination body won’t support the crane with a fully rated load, the body must be reinforced. Use 1/4” fillet welds and an ASWS qualified welder to proceed as shown in this drawing:

3/8 PLATE

TUBE 4X2X0.38

Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted)

TUBE 2X2X0.38(TYP 4) TRUCK FRAME

TUBE 4X2X0.38

Every Hetronic control system is put together with the greatest possible care. We make each radio remote unit is custom made based on the wishes and requirements of our clients. However, sometimes intensive use leads to a repair or maintenance. And Hetronic is of course the place to be for that too.

We are Licensed Assembling Partner of Hetronic International. In our Service Center in Weesp (in the Netherlands), we carry out all repairs on Hetronic radio remote controls. If inspection we assess that the system is outdated and/or repair is no longer viable or possible, then we discuss this with you and together look for the best solution.

Hetronic’s bespoke repair service

We provide you with a bespoke repair service. Select the method of repair that fits you best, depending on how long you can miss your Hetronic system and whether or not you possess a reserve Hetronic control system. You just send us your radio remote control system, or pop in to our Service Center or have us carry out a repair on-site.

1. Just send it to us, fast and easy

Just send your radio remote control system and we’ll return your system repaired. Of course, if the repair is not covered by the warranty, we’ll first send you an estimate. Download the returns form and attach this to your repair request of your Hetronic.

2. Pop in, and we’ll fix it while you wait

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Come along with your Hetronic control system for an appointment in Weesp.

3. At your location or on-site at your client’s

We carry out repairs at your location or on-site at your client’s. While you’re working, we will ensure you soon have a fully functioning radio remote control system again.

Hetronic b.v.
attn. Technical Services
Rijnkade 15
1382 GS Weesp
Netherlands

Contact
From the Netherlands: +31 (0)294 239 870

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From Belgium: +32 (0)38 081 962
Per email: info@hetronic.nl

Repairs on-site

If your company is located in the Netherlands or Belgium, then we can repair your Hetronic radio remote control system on-site. Of course we do all this in consultation, and find a solution to your problem together with you. Maybe your company has changed and a different Hetronic system would be a better solution.

We will naturally supply a replacement system is necessary, so that your operations do not have to be stopped.

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Periodic maintenance

Hetronic Programming Manual Guide

Periodic maintenance prevents irregularities and extends the reliability and lifespan of your radio remote control system. In some branches and companies, preventive maintenance is even obligatory. We’d be delighted to carry out this maintenance for you, so you can enjoy the benefits of your Hetronic system for as long as possible.